Troubleshooting vacuum operation of an inter-after condenser unit in an olefin plant
کد مقاله : 1398-ISME2024
نویسندگان
مهدی یوسفی نژاد *1، فتح الله فرهادی2، بهاره اکبری3
1پتروشیمی
2دانشگاه شریف
3دانشگاه علم و صنعت
چکیده مقاله
A system of compressors powered by surface condensing steam turbines is inherent in the operation of a typical ethane cracker unit. These turbines run by extracting work from high-pressure steam, while a surface condenser condenses the turbine’s exhaust to both maximize compressor horsepower and recover valuable condensate. In the surface condenser, a vacuum is created by the condensing steam. This vacuum is maintained by exhausting non-condensable load from the surface condenser via steam ejectors and inter-after condensing units. Non-condensable gases, which must be purged from the system, can originate from a number of sources: carbon dioxide (CO 2) entrained in the steam and air leaking through shaft seals into the low-pressure area of the surface condenser are two examples. The technology for exhausting non-condensable gases to sustain vacuum has been in use for more than a century. While the systems tend to have a simple layout and are not overly complicated in terms of hardware, troubleshooting the loss of vacuum or underperformance of these units is not straightforward. A systematic approach is required to identify and rectify any issues that contribute to deteriorated performance. A process system operating with unstable and/ or low vacuum directly affects turbine performance, a turbine’s steam consumption and overall compressor efficiency. In an ethane cracking unit, a troubleshooting study was undertaken to investigate an inter-after condensing unit and vacuum instability in the surface condenser. The troubleshooting study, summarized here, consisted of field observations, equipment review, trial runs and data collection.
کلیدواژه ها
Steam turbine, inter-after condenser, vacuum, olefin plant
وضعیت: پذیرفته شده برای ارائه شفاهی